Thanks to streamlined operations and automation of tasks, the manufacturing sector is experiencing a massive shift from how it functioned in the past. Automation uses controlled systems like computers, robots, and information technology to manage operations and decrease human error. The main aim is to enhance quality and efficiency in the manufacturing processes.
Computerized technology allows for a multitude of capabilities within manufacturing industries, from reduced costs, safety, and improved maintenance. Automation has also transformed the nature of employment, factory floors, and the quality of the end product.
At Delcam, we have a wide range of automation systems to sustain manufacturing industries. Our systems will help you produce high-end products, protect your intellectual property, reduce costs, and efficiently organize your output.
Here are some of the advantages of using our automated manufacturing systems:
Safety
The safety of every worker in the manufacturing industry has become a significant concern since the Occupational Safety and Health Act was signed into law in 1970. Manufacturing automated systems help companies maintain high safety standards by using machines and robots to perform dangerous tasks instead of human beings.
Manufacturing industries can now combine the Internet Of Things (IOT) and data analytics to track key performance indicators like machinery damage, vehicle mishap, and dangerous materials that may be present.
When manufacturing processes are automated, manufacturers can comply with worker protocols and government regulations with less time and more ease. Rest assured that your workplace is safe and risk-free for your employees when implementing automated systems.
Combating labor shortages
Recently, there has been an increased shortage of skilled employees to improve productivity in the manufacturing industries. Organizations looking to hire are experiencing difficulty finding workers who can maintain and improve the processes in place so the question becomes- How do we combat this?
Luckily, automation is an excellent solution to these increased labor shortage problems. Automated systems can complete tasks efficiently and faster than manual operations. A research report revealed that automating 64% of manufacturing operations can help save up to 749 billion working hours.
Not only will automation save you time, but a report showed that 57% of employees in manufacturing industries believe that automation can improve productivity and human performance. This means companies will get the efficiency from implemented computerized technology as well as from the employees who run and work alongside IoT operated machinery.
Lead times
Lead time measures how long a process takes to complete from beginning to end. Lead time in manufacturing is the amount of time a product takes to be produced and delivered to the final consumer. Managing lead times effectively is critical for manufacturers to improve cash flow and enhance customer experience.
Minimizing lead times allows your organization to complete essential tasks within a shorter turnaround time. According to a report released by CNBC, automated systems increase the rate of production by 30-40%.
It should also be noted that some labor laws and human limitations may limit workers from completing essential tasks. However, robots and other automated machines have no limitations and can work longer without human interaction or shift changes. Since they can work 24/7, you will be sure to reduce lead times by a significant margin.
Cost reduction
The initial cost of investing in automated systems can be a considerable expense for most manufacturers. However, daily manufacturing operations become more streamlined once the machines start running. This makes the initial cost of getting the automated systems up and running less expensive than incurring recurring costs for employee payments.
A recent report revealed that system automation on a macroeconomic scale could improve the global manufacturing GDP by 0.8-1.4% annually. While the progress may seem small, the impact on the overall economic growth is significant.
Quality Control
Quality control inspection is an essential process for manufacturing companies. A small error in the manufacturing process can lead to significant losses, so investing in improved quality control systems becomes essential. In a non-automated system, employees are responsible for checking the flaws in the final product, which means that the entire process can be error-prone.
However, with an automated system, you can set specific criteria for the manufactured products. For example, using recordings and machine vision cameras for monitoring, you can ensure quality control throughout the manufacturing process. Robots used in manufacturing companies’ quality control systems are more precise than human beings and can perform these tasks with 100% accuracy.
Companies can also use automation to monitor machine conditions, environmental conditions, and equipment calibration. For example, suppose the sensors detect a parameter that could produce a defective product. In that case, your automated quality monitoring system will generate an alert to help you identify the source of the problem quicker and more efficiently.
Delcam’s contribution to automation
At Delcam, we offer quality automation solutions to manufacturing companies worldwide. We serve customers from different industries, and our solutions are tailored to meet the needs of sub-entities.
Unlike our competitors, we use robotics and advanced technology to ensure we deliver high-quality solutions on time and keep costs in check. Don’t hesitate to reach out to us if you want to learn more about how we can help you streamline your manufacturing processes.